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3817 Nicholson Rd, Franksville, WI 53126

Quick-Turn PCB Fabrication & Assembly - Fast, Low-Volume Manufacturing in the USA

Fast, reliable PCB fabrication & prototype assembly for engineering teams needing speed, precision, and US-based quality.

  • 24-Hour Quotes & 5–10 Day Production

  • Prototype & Low-Volume Specialists

  • Turnkey PCB Manufacturing + Assembly

  • Fabricated & Assembled in the USA

  • CertifQuality, ITAR Registered, UL & IPC Compliant

Your Engineering Team’s Quick-Turn PCB Partner

Engineers choose Acorn for fast quotes, fast builds, and reliable low-volume production without the headaches.

Fast Quotes, Faster Builds

Get pricing and DFM insights within 24 hours. Perfect for time-critical engineering projects.

Prototype PCB Assembly Specialists

Ideal for low-volume PCB builds, small-batch fabrication, and iterative engineering prototypes.

Errors Caught Before Production

We verify BOMs, check component availability, and prevent costly redesigns early.

Quick-Turn PCB Manufacturing & Assembly Capabilities

Prototype PCB Assembly

  • SMT, PTH & mixed assembly

  • BOM validation

  • Component sourcing

  • X-ray + electrical testing

  • Ideal for prototypes and engineering builds

Low-Volume PCB Manufacturing

  • US-based fabrication + assembly

  • Low MOQ

  • 5–10 day turnaround

  • IPC & ISO compliant processess

Turnkey PCB Services

  • Fabrication + assembly + procurement

  • Material sourcing & supply chain

  • Conformal coating capability

  • Functional test options

  • Quick-turn PCB fabrication (1–10 day builds)

Why Leading Engineering Teams Work With Acorn Assembly

Acorn Assembly is built for engineering teams that need precision, speed, and dependable US-based communication.

100% US-Based Manufacturing

Protect your IP with secure, US-run facilities. Made in USA PCB Manufacturing.

Rapid, Engineer-Focused Communication

Work with real engineers who understand your project.

Turnkey PCB Manufacturing

From prototyping to short-run production, handled in-house.

Proven Quality & Certifications

ISO 9001 certified, ITAR registered, IPC-compliant.

Precision & Reliability

Built for high-reliability and industrial-grade applications.

We Solve Problems Before They Happen

BOM issues, long-lead parts, DFM problems - caught early.

Industries We Support

Supporting industrial power, energy, aerospace, and automotive engineering teams across the USA.

Industrial Controls

Energy & Power Systems

Robotics & Automation

Medical Electronics

Aerospace & Defense

R&D Engineering Teams

Power Electronics / Power Conversion

Automotive / EV Systems

What Our Customers Are Saying

"5 Stars!"

"Acorn Assembly has been a big part of our success; they have consistently built quality products for us for years. Their customer service is always quick with an answer. 5 Stars!"

- Azadeh, Rail Logic

"Unmatched Excellence"

"Acorn Assembly has been one of our greatest partners over 2024, they always achieve whatever they commit to do, and excel at manufacturing and quality. Having some of our more complex boards being built over here, is giving me confidence to continue strengthening our partnership over 2025 and beyond."

- Eliseo, MacroFab

PCB Manufacturing FAQ for Engineering Teams

What is quick-turn PCB manufacturing?

Accelerated fabrication and assembly with faster lead times — ideal for prototype validation and engineering builds.

Do you support low-volume PCB manufacturing?

Yes. Small-batch and low-volume builds are our specialty.

Are your PCB services based in the USA?

Yes. All fabrication and assembly occur in our US-based, ISO 9001 certified, ITAR registered facility.

How fast is your turnaround?

Quotes in 24 hours; production in 5–10 days with expedited options available.

What information do you need to quote a PCB Assembly project?

To provide a quote for a PCB Assembly project, we typically need the following information: Gerber files for the PCB design, a Bill of Materials (BOM) with component details, assembly drawings, a pic-n-place file (Centroid if available), and any special requirements or instructions you might have for your assembly.

Can you handle RoHS-compliant PCB assembly?

Yes, we absolutely can. We are fully equipped to manage the RoHS (Restriction of Hazardous Substances) compliant PCB assembly process. This means we ensure that the assembly process and all components used comply with the regulations set out by RoHS, which limits the use of specific hazardous materials in electronic equipment.

We understand the importance of environmental responsibility in electronics manufacturing and are committed to meeting the highest safety and sustainability standards. Therefore, we can confidently offer our customers RoHS-compliant PCB assembly services without compromising on quality or performance. If you have specific requirements or need further information regarding our RoHS-compliant processes, please do not hesitate to get in touch with us.

What types of certifications or registrations do you have?

We take great pride in the various certifications and memberships that affirm our commitment to delivering high-quality, reliable PCB assembly services. Our company is:

• ISO 9001:2015 certified, indicating our dedication to quality management and continuous improvement.

• ITAR registered, showcasing our ability to handle projects related to defense and military applications.

• UL Registered, verifying our products’ safety and compliance with established industry standards.

• IPC member, applying standards that increase our quality of assembly, as well as keeping up with the best practices in the electronics industry.

• RoHS-compliant, underscoring our commitment to environmental responsibility and the reduction of hazardous substances when our customers require that compliance.

We strive to maintain these qualifications to provide the highest level of service to our customers, ensuring peace of mind with every project.

What type of quality checks do you perform during and after the assembly process?

The quality control process typically involves visual inspection, Automated Optical Inspection (AOI), and X-ray inspection. In addition, you can request, and we can provide additional post-assembly testing, including Flying Probe Testing, In-Circuit Test (ICT), or Functional Circuit Test (FCT), depending on the complexity of the boards and your requirements.

Do you offer turnkey PCB assembly services?

Yes, we are proud to offer comprehensive turnkey PCB assembly services. This means we handle the entire process from start to finish, allowing you to place a single order and receive fully assembled boards. Our turnkey service includes PCB fabrication, component procurement, assembly, quality control, and testing.

What if I have my own components or boards for the assembly?

Absolutely, we accommodate that scenario. We understand that our customers sometimes have specific, potentially hard-to-source electronic components or pre-manufactured boards that they wish to use. We are fully prepared to integrate these into the assembly process. Our objective is to offer maximum flexibility to meet your unique needs and ensure the final product aligns with your expectations. Please ensure to communicate this requirement at the project’s outset so we can best accommodate your needs.

Do you support small-batch PCB manufacturing?

Yes — Acorn specializes in low-volume and small-batch PCB fabrication and assembly for engineering prototypes and production validation runs.

Get a Fast, US-Based PCB Assembly Quote

Reliable, accurate, quick-turn PCB fabrication & assembly for engineers who need speed and precision, MADE in USA.

3817 Nicholson Rd, Franksville, WI 53126, USA

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3817 Nicholson Rd, Franksville, WI 53126

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